Dallas Wooden Spools

Reel sizes

84 inch wooden spools

At 84 in, a reel is a drum: 7 ft across, between about 640 and 920 lb empty, and built to carry medium-voltage cable and big conductor. They turn up less often than smaller reels, mostly from utility and substation work, and each one is a small rigging job to move.

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Side and end view of an 84 inch drum with 54 in traverse and 48 in drum
An 84 in drum: 54 in traverse, 48 in drum.
Okonite rowOverall widthEmpty weightRated cable load
82 × 42 × 42 in, standard and heavy (next size down)49.5 to 50.5 in560 to 804 lb6,000 to 12,000 lb
84 × 54 × 48 in, standard61.5 in639 lb6,000 lb
84 × 54 × 48 in, heavy62.5 in920 lb12,000 lb
90 × 45 × 42 in (next size up)52.5 to 53.5 in653 to 933 lb6,000 to 15,000 lb

Rows read flange × inside traverse × drum. The heavy 84 in build weighs 281 lb more than the standard one and is rated for twice the cable.

A different kind of reel

An 84 in drum isn't just a bigger 48 in reel. The flange boards are thicker and often triple-laid, the drum staves are heavy timbers, steel arbor plates are bolted to both flanges, and tie rods usually run through the drum to hold the flanges together under load. The 48 in drum diameter suits stiff, heavy cable that mustn't be bent tightly. All of that is why drums last for many trips, and why they're worth repairing.

Where they come from

In Dallas-Fort Worth, 84 in drums come mostly from utility and co-op work: underground distribution feeders, substation exits and long primary runs. Data-centre campuses with their own substations use them too. Fewer come from commercial work, and very few from residential.

Rigging an 84 in drum

  • Lifting. A forklift rated for the weight with forks long enough to reach under both flange rims, or a crane with a spreader bar through the arbor hole. Not a single sling around the drum.
  • Ground. Firm, level and dry. On soft ground, the narrow flange rims sink and the drum tilts.
  • Rolling. Only under control, with a winch or a machine holding it back. A free-rolling 84 in drum can't be stopped by people.
  • Chocking. Both sides, every time it's set down.

On the truck

An 84 in drum is about 62 in wide overall, so it goes one across a 102 in deck, and six fit along a 48 ft deck. Standing on a 5 ft deck, it makes a load about 12 ft tall, which is why drums this size sometimes go on a step-deck trailer with a lower deck height. Six heavy builds weigh about 5,500 lb.

Top view of a flatbed with six 84 inch drums in a single row
Six 84 in drums, one across, on a 48 ft deck.

Reuse

Sound 84 in drums go back to cable work, often with the same contractors and utilities that emptied them, or to rope suppliers for very long lengths. Weathered ones go to ranches and landscapers. Their boards are some of the best repair stock in the yard when a drum finally reaches the end of its life.

Checking an 84 in drum

The usual faults are rot in the lower staves where the drum has stood in water, cracked outer flange boards from forklift tines, loose arbor plate bolts, and slack tie rods from wood shrinking in the summer heat. Tightening rods and replacing a board or two are routine; soft staves across a large part of the drum mean the drum is finished for cable. Before selling, photograph both flange faces, the arbor plates and the lowest part of the drum, and give the traverse if you can measure it.

Returnable drums

Utilities and some cable makers put deposits on drums this size, because they're expensive to replace. Look for an owner's name, a reel number and words like "return" or "property of" on the flange. If they're there, the drum probably goes back. We'll check with you before treating any marked drum as yours to sell.

Drums are sometimes shipped with steel banding around the lagging; cut bands carefully, because they spring back hard.

Questions

How much does an 84 in cable drum weigh?

639 lb for Okonite's standard build and 920 lb for the heavy one, empty.

Can an 84 in drum be used as a table?

Yes, as a large outdoor feature. On its side it stands about 5 ft tall, so it's more of a counter or a platform than a table.

How do I get an 84 in drum off a truck without a forklift?

With a winch-equipped tilt-bed, rolling it slowly off under control. Tell us your site has no machine and we'll plan for it.